I’ve got the fab order placed with Sunstone.com for my next demo project. The little board is represented here at pretty close to actual size on screen – provided you have a 22″ monitor set at 1680 pixel horizontal resolution. Given that, you might want to click on it to pop up a bigger representation of it. That makes it about 4X life size.
When you do that, take note of the QFN/DFN parts: The processor in the middle, the LiPoly battery charger right between the upper two mounting holes and the RS232 driver in the lower left. I’ve followed my paste layer advice and segmented the paste stencil layer to reduce the chance for float or major voids.
I found a footprint in the library for the big processor in the middle. I just had to modify the paste layer, as shown here. I made the footprint for the charger and RS232 chips from scratch. Neither had anything close enough in the library.
The DFN has a slightly different approach to segmenting the stencil layer. Little squares like I used on the other two chips work just as well, but this is effective as well.
Another thing to take note of is the marking on the LEDs. The original footprint for the 0402 LEDs does have a polarity mark, but it’s one of the types that can easily be misinterpreted or can be difficult to see. The diode symbol put down in silkscreen removes any possibility of ambiguity.
I’m happy I live in a split level head.